The highest quality, most durable sewn dunnage

At Tuff Cover we design and produce the dunnage that touches the part ourselves, not through an outside supplier. Through our knowledge and experience, we can guide you through the design and validation process and get the project moving according to your timeline. We guarantee all of our workmanship because our reputation is riding on your complete satisfaction. Trust us with your most delicate products, you wonÍt be disappointed.

Tuff Cover is constantly seeking ways to improve our dunnage products. The combined benefits of 20 years experience with sewn products and our ability to create and incorporate new... (more)

Materials

This stage involves gathering all the necessary materials needed to make your product. Some factories provide materials and assembly; sometimes you will need to buy materials separately.

Sample-Making

A sample is a prototype of your idea. Sample-makers usually make the product by hand (hand-cutting, hand-assembling, etc.) before you get your tooling finalized. You want your sample to be perfect if you plan to do mass production of your product.

(Usually sample-makers charge more per product, but this depends on the factory’s policy.)

Tooling

To produce products at a rapid rate and drive your cost down, you might have to invest in machinery that is customized to your design; that is "tooling". This machinery will vary depending on the product, but can range from plastic molds to custom branding stamps, and so on.

Production

"Production run" means making a lot of one product at once. The factories listed under "production" can produce small and/or large quantities. The minimum order for a production run can vary from factory to factory (some have no minimum, some require a dozen, and some require up to 1,000 to be made at once)